Assembly Solutions is a UK-leading manufacturer of Cable Assembly and Cable Preparation Services. Moreover, we are an award-winning Bolton-based family business, fully accredited to ISO 9001 and ISO 45001.
We manufacture everything from simple cable assemblies to large, heavy-duty prepared assemblies. In addition, our team is fully equipped to handle any type of electrical cable requirement. Furthermore, our highly skilled wiring operating team is fully trained to the IPC Cable Assembly Standards, ensuring quality in all cable assembly production processes, including crimping, soldering, tinning, and adhering to the acceptable tolerances set by the customer.
We manufacture a wide range of custom-made Cable Assembly products, from Automotive Electric Vehicle Battery Cables, through to Heavy Duty Machinery Equipment Power Cable Assemblies.
Every cable assembly batch meets exact customer specifications. In addition, each batch undergoes a precise Quality Inspection and 100% electrical testing to ensure accuracy and reliability before packing and despatch. We pride ourselves on providing a highly efficient and cost-effective service, where all our cable assembly products are manufactured competitively and on a fast turnaround.
All our cable assemblies are custom-made to meet customer drawings and specifications. Additionally, our technical engineers provide support and advice on cost-effective or technical improvements. Each assembly is unique, and we work closely with customers to understand the application and purpose.
Every customer’s cable assembly requirements differ, as we supply to a wide range of industries. Therefore, our sales and engineering teams collaborate with clients to ensure they fully understand the application and purpose of each assembly. We provide cost-effective quotes and run sample prototypes before full batch production, ensuring the final product meets both quality and specification standards.
Our customers reflect the quality and care we put into every assembly. For example, we proudly manufacture cable assemblies for Aston Martin and Brompton Bicycle. Over time, our work with these clients has grown from producing a handful of products to supplying an extensive range of cost-effective cable assemblies and wiring looms to their operational plants.
For all new cable assembly and cable preparation products, we create a sample prototype. This step ensures the product meets customer approval and helps avoid potential issues in future production, such as part availability or quality concerns.
We carry out prototyping for every new cable assembly and preparation project. By doing so, we can identify design flaws that might affect functionality, as well as potential problems in the supply chain or manufacturing process. Creating a sample is also good practice to streamline production and ensure efficient future volume builds.
Prototyping allows us to deliver the most cost-effective solution. For example, building the first one-off prototype helps us understand the total production cost. It also enables us to find ways to reduce labour time and assembly costs. Some connectors require soldering or specialist skills, which can slow production. Therefore, prototyping allows us to explore methods to speed up assembly, reduce labour, and lower costs—such as using components that are quicker and easier to assemble.
We have supplied cable assembly services for over 30 years, since the company was founded in 1995. This milestone marks an incredible journey of growth: we initially manufactured only specific types of cable assemblies and have steadily expanded to include wiring looms and wiring harnesses.
Our years of experience have helped us become a trusted UK manufacturer, reputable for cable assembly services and other wiring products. Serving clients for over 30 years has broadened our knowledge and expertise across multiple markets, including Automotive, General Engineering, Medical, and Nuclear.
We offer a comprehensive range of cable assembly processes, including:
Cable Cut, Strip, and Terminate
Cable Printing
Over Moulding
Ultrasonic Welding
Soldering & Tinning
Extensive Tooling
Throughout the coronavirus pandemic, we supported the NHS by producing a range of cable assembly products for medical equipment. These included cable assemblies for COVID testing apparatus, hospital bed cables, sterilisation assemblies, and ventilation equipment cables.
It was an extremely challenging time, but we are immensely proud of our workforce, who worked extra hours each week to help hospitals and patients across the globe.
We combine expertise, quality, and reliability to deliver outstanding cable assembly services. Key reasons to work with us include:
Award-Winning Company
98% Customer Satisfaction
Competitive Prices
Fast Turnaround
30 Years of Cable Assembly Experience
Reliable & Flexible Service
For expert and professional cable assembly services, contact Assembly Solutions today for a specially tailored quote and advice on your project.
We believe in establishing great relationships with our customers.
Want to kick-off your journey?
Get in touch with us on 01204 521999.
